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EPC

In 2009 we diversified into in the domain of turn-key contracting business (“EPC”) an acronym for Engineering, Procurement & Construction to popularise Polycab Make EHV,HV & LV Cables. The EPC business operation combines latest mechanization in underground cabling erection trends, techniques, methods & best practices, which includes the design, engineering, supply, execution and commissioning of entire turn-key power distribution, transmission & rural electrification projects inclusive of specialized UG cabling work.

Our Project Management professionals have executed numerous projects in the Government Sector. We provides turnkey solutions comprising project management, onsite execution and resource management through specialized erectors and financial management. Our solutions are largely provided for the transmission and distribution sectors involving projects in extra high voltage and high voltage levels for various government utilities in India. These projects typically require a large supply of our inhouse made cables, wires and conductors & entire range of POLYCAB made fast-moving electrical goods & elements (“EFMEG “).

Currently engaged in executing utility Projects for Maharashtra, Bihar, West-Bengal, Odisha, Karla & Jharkhand Electricity Board in Power Transmission and Distribution Sectors. Our range of projects includes refinery works, rural and urban electrification and extra high voltage cable laying. Some of the key projects we have completed include the 66 KV/110kV /120KV/132 KV & 220Kv extra high voltage cable laying in Kerala, electrification works for BPCL Kochi refinery, urban electrification of Nerul division in Navi Mumbai, Maharashtra, conversion of overhead infrastructure into underground cables in Patna, Ranchi ,Azamgarh, Mau and Baharaich and rural electrification works in the town of Vaishali Bihar.

We have more than a decades experience in providing Engineering and Construction (EPC) solutions in the area of Electrifications & Substations, Overhead as well as Underground Power Transmission and Distribution System and Railway Electrification/ Substation on Turnkey basis.The Organization has good experience in execution and has a track record of delivering the projects with superior quality within the time schedule under all kind of environments.

The main services offered by the EPC wing include Design, Engineering, Supply, Erection, Testing and Commissioning of High Voltage & Extra High Voltage Underground Cabling Projects from 33 KV to 220 KV Substations on Turnkey basis up to 220 KV on version of overhead Line to Underground Line for complete town including HT & LT Distribution System Rural Electrification Projects under The Government of India course of action.

THE SCOPE OF ACTIVITIES UNDERTAKEN BY THE EPC GROUP

Scope: Route Survey & Statutory Clearances. Tower Spotting & Profile Soil Investigation, Wind Forces & Short Ckt. Forces Tower Structure & Foundation Design Transmission Lines – 400kV / 220 kV/132 Kv Trenching, Cable laying, Termination, Testing & Commissioning from 66 KV to 220 KVConversion of Existing Overhead Lines to Underground Cabling Network Conductors Hardware & and other accessories Isolators, Insulators, Circuit Breakers CTs, CVTs, Switchgears, Control & Relay Panels and Metering.

Substations : Trenching, Cable laying, Termination, Testing & Commissioning from 11 KV to 220 KVHT / LT Switchboards Power & Distribution Transformers Capacitors, Reactors & Power Factor Improvement Battery & Battery Chargers Control , Protection & Metering System Earthing , Lighting & Lightning Protection Complete solution package for underground power distribution involving system design, supply of cables, cable jointing and termination, laying & commissioning .Specialized cable jointers with U/G cabling expertise and long experience up to 220 kv class cables.Provide cable monitoring system using distributed temperature sensor (DTS) system and offers complete package including Installation, Commissioning & Maintenance.

Resources: We have a strong team comprising Engineers, Professional, Team Leaders. Team members are well qualified with in-depth experience in related field. The team is totally geared up to take up any kind of challenge in the areas of electrical and associated construction activities. We have a program for continuous up gradation of management in technical skills. The quality close loop control and 100% satisfaction value for money and complete peace of mind are the key thrust area for the committed deliverables. Our team of well recognized professionals benchmarks the current performance. At present, we have the following strength of technically and academically qualified site personnel besides, secretarial, finance / Accounts, design and drawings personnel. The site manpower strength is constantly under review and strengthening/augmentation is continuous process.

Basic & Detail Engineering: – Layout Engineering — Substation Engineering Calculation a) SCF Calculation b) Earthing calculation c) Direct stroke LP calculation d) Sag Tension calculation e) Temperature Rise calculation f) Illumination design.

Design Engineering: Team of experienced engineers Latest engineering software’s a) PROE / AUTOCAD b) Battery sizing software c) Various lighting software’s Bank of latest standards, manuals, technical books and references Supported by modern IT infrastructure.

QA: field quality plan a) Civil Works b) Receipt, Handling, Storage of materials c) Erection d) Commissioning checklists a) Civil Works b) Erection d) Pre-commissioning SITE PROCEDURES a) Civil Works b) Erection c) Testing of various electrical equipment’s.

Documentations: quality documents a) civil Land take-over document with proper levels, grid coordinates Approved Field Quality Plan Approved Ratio of concrete-mix List of Approved Sources of construction materials Approved Pour cards / checklists MTC & Third-party lab reports of Construction material Concrete cube test register Sieve Analysis register of coarse and fine aggregates Compaction test register for back filling Calibration certificate of site test apparatus Test records of construction materials as per boq b) electrical Approved design calculations & drawings Test reports of all individual equipment’s System commissioning report.

Safety Management: Personal Protective Equipment’s Safety Slogans / Circulars Good quality ladders and scaffoldings Fire Protection Provision of First-Aid facility Highest level of Housekeeping Safety Meetings.

Project Monitoring: Preparation of detail L1/L2/L3 network. Detailed Design & engineering for Electrical & Civil Works. Freezing drawings and documents. Drawing approvals from customers. Freezing suppliers as per approved vendor list. Evaluation & finalisation of Civil & Erection subcontractors. Mobilisation, site execution as per L2, L3 networks and Field Quality Plan. MIS on fortnightly and monthly progress sent to various levels internally and to customer. Site videos / photographs discussed as part of MIS Well equipped expediting teams, Quality inspection teams for 3rd party material and site work Long-term partnerships with a) suppliers for critical equipment’s, b) specialised experts c) commissioning teams Corporate quality team audits from safety and environmental point of view Monthly review with customer.

EXECUTING 10 PROJECTS FOR BIHAR,WEST-BENGAL, MAHARASHTRA,

KERALA & JHARKHAND IN POWER TRANSMISSION

AND DISTRIBUTION SECTOR, WORTH 1150 CR.

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